State-of-the-art production robots are, to say the least, extremely capable. Every step of the process is performed with great speed and consistent, high-level precision – sometimes for hours and days on end. The secret behind outstanding mechanical performance lies in image processing systems that transmit essential product data to packaging robots, ensuring the highest quality of the packaged products.
Jackson, Michigan-based technology specialist LeMatic has been tackling challenging automation projects in industrial baking. These custom robotic solutions are designed to meet unique production demands, often involving high-speed operations, delicate product handling, and seamless
integration with existing systems.
Rademaker designed its robotic solutions to become one with the line and aid processing at various stages, from depositing various materials or entire products to product shaping and sorting. The point-of-contact tools, designed in-house, specifically address each material they need to handle.
Automated Guided Vehicles (AGVs) are the next big step – on wheels – to intelligent handling automation. They move equipment safely and reliably, while ensuring the complete traceability of their deliveries with shareable diaries.
Specializing in frozen bakery products, Ledora Plus Kft. has always been steadily growing, since its launch. The company’s latest investment is also its biggest to date: a brand-new, fully automated factory in its hometown of Eger, Hungary, designed from scratch to fit production equipment and Ledora’s bold plans.
Pretzels are an undisputed staple in many European markets. They are instantly associated with craftsmanship, for a reliable snacking choice. For production consistency, automation that replicates the craft is the challenge.
Establishing a complete setup for sourdough production in industrial bakeries poses several challenges. The fermentation process must be taken into account and the equipment must be able to replicate handcraft techniques to handle this delicate dough.
An entire fleet of iconic crackers built its consumer base on their open, flaky texture, which is produced by layering the dough. Reading Bakery Systems designed a new, 90-degree technology concept for the laminators manufacturing this dough.
Automated production lines are the solution to optimizing production and optimally allocating resources, including a critical one: the people on the production floor. Designing the turnkey line that fits best with a given environment throughout each process step also starts with people: the design team tasked with bringing together only the perfect pieces of the puzzle that will become a new line.
Inviting with their diverse iterations, biscuits are, nevertheless, a delicate business to master. Following careful preparation, the fragile products are thoroughly inspected so that they may begin their journey to the consumer in great condition, and remain that way until snack time. The competition for attention matches their diversity, which is, at the same time, their unique selling point.
No two sourdoughs are the same; its value lies in its diversity. Perfecting different sourdough specialties relies on process accuracy and stability, with optimum kneading and mixing parameters for each type of product.
Fully automating kneading and mixing is an ambitious endeavor, given the complexity of the process, and the diversity of raw ingredients.
