Continuous baking: Go with the flow!
The key to continuous baking success is in the oven. For biscuits, crackers and cakes, a steady, continuous production flow is ideal in high-volume operations.
The key to continuous baking success is in the oven. For biscuits, crackers and cakes, a steady, continuous production flow is ideal in high-volume operations.
Inviting with their diverse iterations, biscuits are, nevertheless, a delicate business to master. Following careful preparation, the fragile products are thoroughly inspected so that they may begin their journey to the consumer in great condition, and remain that way until snack time. The competition for attention matches their diversity, which is, at the same time, their unique selling point.
For industrial production, pizza lines are made to welcome any variations required. Accurate processes are a must for these flexible lines.
Royal Smilde is known for its rich diversity of sweet and savory baked creations. Either sold under its own labels, through collaborations, or as private labels, the products made by the Dutch bakery are in growing demand worldwide. A very flexible production line helped them increase production volumes, built by AMF Bakery Systems (Tromp). Particular care was given to automating apple turnover production, namely – dough folding into a triangle.
While recipe variations for baguettes and bread rolls are not only to be expected but also make for unique selling points, high hydration rates and long dough resting times are the calling card of more sophisticated, authentic premium products.
Automated Intelligent Direct Handling (IDH) increases efficiency in cookie and cracker packaging.
ABI will exhibit its KATANA multi-purpose robot scoring solution, which now also offers a waterjet scoring tool. The Toronto-based company will also present Eye-Q, its new AI-enabled complete quality control system, providing product quality analysis across different stages of production.
The Dutch ‘silo to truck’ solutions manufacturer develops production lines for all kinds of freestanding bread, with a capacity of around 7,500 kg/h, depending on the production process, type of end products and available space.
In the spring of 2023, Ölz der Meisterbäcker put its expanded production into operation. When it came to raw material handling, the Austrian plant baker relied on Zeppelin Systems for solutions.
Visitors can expect demonstrations of a wide range of production methods for the processing of dough and many other fluid, viscous, firm, or chunky products.
Sweet or savory, pies are a perennial favorite among consumers. Highly specialized production lines are developed to ensure production meets quantity as well as quality needs, efficiently.
When handling crumbly cookies, biscuits and crackers, manufacturers can opt for one of two technologies or even combine them: pick-and-place technology or conveyor systems.