Product waste in industrial bakeries can arise from several factors, each contributing to the overall inefficiency of the production process. Understanding these causes is crucial for developing strategies to mitigate waste.
The automated line designed by AMF Tromp can flexibly support a wide range of pies, either savory or sweet, in a baking tray, in foils, or in paper cups. They can bake the pie shells only, pies with the top opened or closed and pies with or without a lattice decoration. For (pre-)baking the pies, AMF recommends a Den Boer Multibake tunnel oven with impingement heating or a direct-fired system.
Energy consumption is undisputed at the top of the industryโs concerns and efforts for improvement. Tunnel ovens offer opportunities to go the extra mile on the path to resource savings.
Making its debut on the best stage for a first impression, at iba, the new, compact IMPRESSA bread line developed by FRITSCH for industrial production manages to save 20% of the floor space โ about 5 m. This was accomplished, in part, by new sheeting technology incorporated in the revised Soft Dough Sheeter (SDS) and the new Soft Dough Roller (SDR).
The stress-free sheeting technology developed by AMF Tromp is at the heart of the processing line for any artisan bread product. The technology was developed around maintaining the quality and integrity of the traditional craft.
For industrial production, pizza lines are made to welcome any variations required. Accurate processes are a must for these flexible lines.
Royal Smilde is known for its rich diversity of sweet and savory baked creations. Either sold under its own labels, through collaborations, or as private labels, the products made by the Dutch bakery are in growing demand worldwide. A very flexible production line helped them increase production volumes, built by AMF Bakery Systems (Tromp). Particular care was given to automating apple turnover production, namely โ dough folding into a triangle.
AT ProSweets, IPCO will showcase the IPCO Rotoform HP rotary drop depositor for chocolate chip production and an advanced piston depositor. The Rotoform HP (High Performance) is the latest model in this series and was specifically designed for chocolate processing. The dosing unit will be showcased with live demonstrations at the trade show in Cologne (Hall 10.1, Stand G080).
Visitors can expect demonstrations of a wide range of production methods for the processing of dough and many other fluid, viscous, firm, or chunky products.
IPCO is exhibiting under an overarching theme, โWe Love Foodโ, highlighting the benefits that the companyโs steel belts and associated equipment bring to the baking process and the quality of the end product.
IPCO showcases its chocolate forming and molding equipment at interpack this year, with systems designed for the production of industrial ingredients โ chips, chunks, drops and blocks โ and decorative products such as shavings, rolls, pencils, or blossoms. Solutions can be customized for various operations, from start-up low-cost, rapid deployment equipment to high-capacity multi-layer systems.
AMF Bakery Systems will launch a new sauce depositor/applicator at interpack in May, the AMF Tromp Powershot. It can be used for pizza and flatbread production, to deposit materials such as tomato sauce, white sauces, or oils.
